Workbench woodworking projects: Wood and copper pipe bathroom towel holder

woodworking projects

I love woodworking projects that blend materials. This one combines wood and copper to create a bathroom towel holder.

‣ MyFixitUpLife woodworking projects
Workbench woodworking projects that combine copper and wood make me happy.

This is for a hand towel in the bathroom. To fit the space and look sufficiently sized, I cut each length of the square 6 1/2-inches.

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I cut copper—a soft metal—on the miter saw all the time.

My woodworking projects—even when I’m working metal—rely on woodworking tools. The miter saw leaves a rough edge on the pipe, so I clean it up on the stationary sander.

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The miter saw—unlike a pipe cutter—leaves a burr. I micro-bevel a smooth edge on the stationary sander.

Even on fittings that aren’t going to be pressurized with water I follow the proper soldering steps so I get as clean a solder as possible. The first step is to clean the pipe and fittings. Bernzomatic’s S4N1B pipe fitting brush is fast and easy.

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Bernzomatics 4 in 1 pipe fitting brush is a quick way to prep pipe

Flux all the parts that touch each other, then dry fit.

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A little flux on all the parts.

I used Bernzomatic propane to heat the fittings. I wish they were all hairline solders—they’re not—but I tried. Always heat the fitting, not the joint. It helps to draw the solder into the joint.

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A cinder block is my favorite burn bench, for now.

After I wiped the solders down with a damp rag, one of the elements I love about woodworking projects that include copper is that I can patina the wood or the metal. In this case, I chose the metal, which started turning red and purple, like clouds appearing in the metal from inside it. As I heated the body of the pipe I kept an eye on the solders so it didn’t re-melt.

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As I heated the pipe it started turning red and purple. Extra awesome.

I could have left a simple square edge on the wood backer—a piece of weathered Eastern White Pine with a rough texture. But I like even rustic woodworking projects to have a little refinement, so I routed an edge. In this case, I ran the base of the router to the corner of the backer, then stopped. I kind of dig the look.

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Routing the edges of the backer.

I routed the first one—just wrapping the whole edge with a bevel. Then I thought about the second one where I stopped the router on each edge. I chose that instead.

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Two backer styles.

A 1/2-inch pipe holder connects the pipe assembly to the backer. I used screws that were long enough to go through the backer and into the wall. If you’re going into drywall you’ll probably want to use hollow wall anchors to get a secure connection. Here’s a video from our YouTube channel for drilling a hole without making a dusty mess.

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Woodworking projects and romantic lighting?
author avatar
Mark
A licensed contractor, tool expert, wood and outdoor enthusiast, and elite Spartan Race competitor, he writes about home improvement and tools for national magazines and websites, and teaches hands-on clinics for other remodeling professionals. Check out his book, The Carpenter's Notebook.

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